Operation manual EX0 pages

EX
Available Mounting Options
USER MANUAL
Single Point Lubrication
UL & ATEX Certied Automatic Single Point Lubricator
Specifications
To meet the requirements of UL Certification, the
Pulsarlube EX is designed only as a single point
lubricator. Do not use the Pulsarlube EX unit for
multiple lube points.
Specifications
Grease Pouch
Operating Pressure
Direct Straight / Angle Mount (with or without
extension tube) is always preferable. However,
for applications not allowing any direct mounts or
extension mounts, remotely mount the unit using a
6mm O.D. (1/4") pre-filled lube line.
Operating Temperature
Product Size
For remote installation, please make sure that lube
lines are pre-filled with the same or compatible
grease as the grease contained in the unit before
installation of the Pulsarlube EX unit.
Weight
Available Dispensing Periods
Installation Thread Size
WARNING
Keep the total length of the mount at 3m (10ft)
or less.
For outdoor use, for better visibility of the LCD
display, it is recommended to install the Pulsarlube
EX unit away from exposure to direct sunlight.
Certifications for Use in Hazardous Locations
Certification
UL
ATEX
Class I Division 2
EEx nL IIB T5 IP54
Groups C, D
Rating
Gas Groups
Maximum
Surface
Temperature
Enclosure
Protection
Indices
Classification
of Hazardous
Locations
Certificate
number
KTL
Ex nL IIB T5 IP54
D-C1 I Div 1/2
D-C1 I Div 1/2
IIA
IIB
IIA
IIB
T6(85℃)
T5(100℃)
T5(100℃)
-
IP54
IP54
CI I Div2
CI I Zone2(gas)
Zone2(gas)
Zone22(dust)
LCIE 07
ATEX 6100X
12-KB2BO-0279X
Shelf Life and Product Warranty
The shelf life of each Pulsarlube EX unit is 1 year from the date of production.
Product warranty is limited to original defects in material and workmanship
and will not cover any collateral damage due to mishandling, abuse and/or any
other inappropriate use of this product. Warranty period is 1 year from the date
of purchase.
Description
Motor
Reed Switch
Housing
Pouch
Spring
125
250
OIL
The unit is in"Automatic Lock Out"
mode
Grease
Pouch
125 / 250
Buttons
LCD
Main Body
Piston
Motor
Gear
Set
Worm
Gear
Connecting Thread
3/8" M BSPT
Selected grease pouch capacity
The test mode is activated
Deactivate "Automatic Lock Out"by
pressing the MODE/LOCK button
until the lock icon ( ) disappears
The # of days after dispensing
has completed
The # of days on stand-by mode
due to excessive backpressure
Low battery power
Press the POWER button for 2
seconds to turn unit on or off
Excessive backpressure exists
Select the volume of grease pouch
Run a test cycle by pressing the
TEST button for two seconds
Doc No. 1052-000 REV. 121100
The # of days remaining until the end
of lube cycle
Pouch
Plate
How to Order
www.pulsarlube.com / info@pulsarlube.com
N/A (Single point ONLY)
Up to 3m (10ft) using a 6mm (1/4") O.D.
pre-filled lube line
The dispensing period setting
Pulsarlube USA, Inc.
4312 Di Paolo Center, Glenview, IL 60025, USA
TEL: 1-847-795-0591
FAX: 1-847-795-0119
3/8" Male BSPT
LCD Display - Function
Select the dispensing rate in
ascending order: 1▶2 ▶ 3 ▶ 6 ▶
12 ▶ Half (H)
Grease Type
Pulsarlube Model #
(EX125: 125cc, EX250: 250cc)
Half (H), 1, 2, 3, 6 & 12 months
/
Product Details
Non-incendive Circuit
Non-incendive Circuit
EX125 / PL1
EX250 / PL1
125cc: 860g (1.89 lb)
250cc: 1,050g (2.31 lb)
Before Use
Thank you for purchasing the Pulsarlube EX, the UL and ATEX certified automatic grease lubricator from Pulsarlube USA, Inc.
The Pulsarlube EX is specially designed to meet the requirements of UL and ATEX certification for hazardous areas.
To ensure the safe operation and proper installation of the Pulsarlube EX unit, we strongly recommend that you read the
following information carefully before use. If you require further information, please contact your local supplier or manufacturer.
Type of
Protection
M1
SW4
125cc: Ø91mm (3.6") × 183mm (7.2")
250cc: Ø91mm (3.6") × 210mm (8.2")
PULSARLUBE EX 125/250cc Grease Lubricator
SUBSTITUTION OF MOTOR AND REED SWITCH MAY IMPAIR
SUITABILITY FOR DIVISION 2
Reference
Designation
-15˚C ~ 60˚C (5˚F ~ 140˚F )
Standard Alkaline Battery Pack
Models
^Explosion Hazard - Do not remove or replace batteries unless
power has been disconnected or the area is known to be free
of ignitable concentrations of flammable gases or vapors.
^This equipment is suitable for use in Class I, Division 2, Groups C
and D Hazardous Locations OR non-hazardous locations only.
15kgf/㎠ (200psi)
Technical information is subject to change without notice.
WARNING
-
E304815
The Pulsarlube EX is tested and certified by UL (USA), ATEX
(Europe), and KTL (Korea). Refer to the table on the left when
Certification for use in hazardous locations should be considered.
Multi Point Use
Remote Installation
Description
125 / 250cc (replaceable)
Reset the unit when the unit
malfunctions and/or after changing
the service pack
Empty grease level
Signal lamp blinks periodically
when battery power is low, excessive
backpressure exists, or if grease
level is empty