Heating Element Brazing Machine0 pages

Brazing & Soldering
APPLICATION DATA
No. 542 – Tubular Heating Elements
FUSION INCORPORATED
4658 E. 355th St., Willoughby, OH 44094
Phone 1-800-626-9501 • (440) 946-3300
Fax (440) 942-9083 • e-mail: info@fusion-inc.com
Web: www.fusion-inc.com
“Braze Mate” Model 100
Machine Specifications
.. Assembly: Incoloy tubular heating element to
stainless or mild steel flange.
.. Paste Filler Metal: Fusion STL-1260-650 (BAg 24),
1305°F/707°C liquidus.
.. Production Rate: 30 parts per hour, one operator.
.. Dimensions: 36”W x 48”D x 34” load height.
.. Utilities: 120V, single phase, 5 Amp, 24VDC; natural
gas (48 CFH); 80 psi air (9 CFM); water
(1 gallon/minute) and drain.
.. PLC: Allen Bradley MicroLogix with AB PanelView
operator interface.
.. Safety Features: Perimeter guarding on 3 sides of
machine with safety interlocks.
Sequence:
1. Operator loads heating element and flange
into stainless steel fixture.
2. Operator dispenses paste filler metal to joint
areas with hand-held applicator gun.
3. Touch switches pressed to actuate automatic
brazing cycle.
4. Gas/air burners advance into position, adjust
to high flame output, and bring filler metal to
brazing temperature.
5. Heat cycle times out, burners retract into low
flame condition.
6. Timed air and water cooling.
7. Operator removes brazed assembly and
repeats the cycle.
Precision heat
pattern oscillates,
distributing filler
metal evenly,
creating leakproof
joints.
Premeasured
deposits of
silver-based
paste filler
metal are
applied to
joint areas.