MK66E-PC Auto Flame0 pages

Flamespray MK66E-PC
The NEW Metallisation MK66E-PC is a fully-automatic flamespray system with mass flow control, which offers the
ability to produce the highest quality, repeatable coatings. The system provides a fully automatic sequence of
ignition, main flame and wire feed. The wire feed is capable to be stopped during spraying without melting the wire
back into the nozzle, even when left for extended periods. Fault sensors check for loss of flame, wire stoppages or
wire out and can interlock to external automation to stop production and request assistance. These features ensure
continued operation, improved coating quality and minimised downtime.
The system is PC controlled with distributed I/O, for extreme reliability, comprising a touch screen HMI (with optional
keyboard), mass flow control gas box, and compact, electric drive pistol.
Mass flow control = repeatability
Easy to use, intuitive operator interface
PC control with touch screen
Unlimited recipes and parameter recording
Engineering and anti-corrosion coatings
Sprays a wide range of materials
Wire sizes 1.5mm to 4.76mm (3/16”)
Manual or automatic start-up, operation and shut-down
Safety interlocks to prevent running without Nozzle Air
Optional automation interface
Material
Reference
Wire Diameter
Maximum
Throughput
kgs/hr
Maximum
Coverage
m2/kg/100um
Molybdenum
99E
3.17mm (1/8")
0.7 (bond coat)
2.5 (hard coat)
1.02
3.17mm (1/8")
4.0 - 4.5
0.91 - 1.1
3.17mm (1/8")
3.17mm (1/8")
2mm
3.17mm (1/8")
5.9
5.7
8.2
3.6
0.91
0.91 - 1.1
0.91
3.57
Steels
Copper
Bronzes
Zinc
Aluminium
30E/35E/45E
55E/57E/60E
65E/80E
05E
10E and 15E
02E
01E
The MK66E system can be supplied to run on oxy-propane or oxy-acetylene, dependent on the materials and customers requirements.
All figures are approximate.
www.metallisation.com
+44 (0)1384 252 464
Typical Applications:
Molybdenum coatings on axles
Robotic spraying
Heater tracks on wing sections
Ceramic seal coatings
Tube mills