US Catalogue BAUER B2010 Energy Efficient Geared Motors0 pages

The Standards at a glance

The Gear Motor Academy
http://academy.bauergears.com

Disassembly
and Assembly

ATEX

Application

Drive
engineering

Basic

Training

I N D U S T R I A L

M O T I O N

Contents
•
•
•
•
•
•

Introduction of the current Danfoss Bauer geared motor range
and dimensioning of the service factor during gearbox selection
Impact of radial forces on the dimensioning of geared motors
of the IP - Enclosures
Basics for the calculation and selection of geared motors
Selection of geared motors for frequency inverter duty

• Introduction to technical mechanics and physics
formula
• Derivation of drive
• Calculation of differing machines
(Controlled drives, Non-controlled drives, Travel drives, Hoists, Chain conveyors, Roller conveyors, Turntable, Belt conveyors)

June 2011
January 2015

All Customer Service phone numbers shown in bold
Couplings

Electromagnetic
Clutches and Brakes

Heavy Duty
Clutches and Brakes

Ameridrives Couplings

Warner Electric

Wichita Clutch

Bauer Gear Motor GmbH

Mill Spindles, Ameriex,
Ameridisc

Electromagnetic Clutches
and Brakes

Pneumatic Clutches and Brakes

Erie, PA - USA
1-814-480-5000

New Hartford, CT - USA
1-800-825-6544

Eberhard-Bauer-Strasse 36-60
73734 Esslingen - Germany
+49 711 3518 0
+49 711 3518 381 (Fax)

Gear Couplings

For application assistance:
1-800-825-9050

San Marcos, TX - USA
1-800-458-0887
Bibby T

•
•
•
•
•

Design and functionality of 3 phase, Pole changing, DC, Synchronous and Servo motors
Design and functionality of frequency inverters and their control
Difference between mains and inverter duty
Industry sector solutions from Danfoss Bauer (ATEX, Aseptic, Monorail, BasicMetal)
to the geared motors)
Industry sectors and their design (Ambient conditions, Service factors,

• Explosion protection in general
• EC-Guidelines 94/9/EG and 1999/92/EG
• Explosion protection types for gas explosion protection according to EN 60079 and dust explosion protection according to
EN 61241
• Selection of motors, gearboxes and extras
• What has to be observed regarding gearbox service factors
• Notes on service and maintenance of Danfoss Bauer geared motors
•
•
•
•
•
•

Professional disassembly and assembly of gearbox, motor, brake and backstop
Composition of Danfoss Bauer brakes
Mounting position and speed change
Lubricant quantities
Service and maintenance - procedures
Spare part and repair logistics

Topic

Contents

Disc, Gear, Grid Couplings,
Overload Clutches

Dewsbury, England
+44 (0) 1924 460801
Boksburg, South Africa
+27 11 918 4270
TB Wood’s
Elastomeric Couplings

Chambersburg, PA - USA
1-888-829-6637– Press #5
For application assistance:
1-888-829-6637 – Press #7

General Purpose
Disc Couplings

San Marcos, TX - USA
1-888-449-9439
Ameridrives Power
Transmission

Precision Electric Coils and
Electromagnetic Clutches and
Brakes

T

ex Limited

Caliper Brakes and Thrusters

Twickenham, England
+44 (0) 20 8894 1161

Columbia City, IN - USA
1-260-244-6183

Industrial Clutch

Matrix International

Waukesha, WI - USA
1-262-547-3357

Electromagnetic Clutches
and Brakes, Pressure Operated
Clutches and Brakes

Brechin, Scotland
+44 (0) 1356 602000
New Hartford, CT - USA
1-800-825-6544
Inertia Dynamics
Spring Set Brakes;
Power On and Wrap Spring
Clutch/Brakes

New Hartford, CT - USA
1-800-800-6445

Pneumatic and Oil Immersed
Clutches and Brakes

Gearing

Boston Gear
Enclosed and Open Gearing,
Electrical and Mechanical
P.T. Components

Charlotte, NC - USA
1-800-825-6544
For application assistance:
1-800-816-5608

Bauer Gear Motor

Energy

• Maintenance plays an ever increasing role in the total costing structure of a company. For this reason the
Hygiene Symposium concentrates on the following topics:
• Total Productive Maintenance: Increasing Productivity through Maintenance
• So cheap doesn’t become expensive: Optimising the total costs for maintenance of machines and plants
• Effect of lubrication on geared motors
• Globalisation of Service – a Challenge?

Bauer Gear Motor

Catalog Edition 03/2012

www.bauergears.com

June 2011

Bauer Gear Motor s.r.o

Tovarenskå 49
953 01 Zlate Moravce - Slovakia
+65 6487 4464
+65 6487 6674 (Fax)

CANADA
Regulation
CSA
Efficiency Class NEMA Premium (cf. IE3)
Start Date
January 2011

Bauer Gear Motor
Limited

MEXICO
Regulation
NOM 016
Efficiency Class MEPS
Start Date
since 2004

Nat Lane Business Park
Winsford, Cheshire
CW7 3BS - United Kingdom
+44 1606 868600
+44 1606 868603 (Fax)

BRASIL
Regulation
NBR 17094
Efficiency Class Alto Redimento (cf. IE2)
Start Date
December 2009

Yrittajankuja 3
01800 Klaukkala - Finland
+358 207 189 700
+358 207 189 701 (Fax)
Bauer Gear Motor LLC

Formsprag Clutch
Overrunning Clutches
and Holdbacks

Nuttall Gear and
Delroyd Worm Gear

Warren, MI - USA
1-800-348-0881– Press #1

Worm Gear and
Helical Speed Reducers

For application assistance:
1-800-348-0881 – Press #2

640/2009/EG
640/2009/EG
IE2, IE3
IE2, IE3
2011, 2015, 2017
2011, 2015, 2017

KOREA*
Regulation
KS C 4202
Efficiency Class EFF1
Start Date
January 2010

(cf. IE2)

AUSTRALIA
Regulation
AS/NZS 1359.5
Efficiency Class MEPS
Start Date
since 2006

(cf. IE2)

* Direct sales to end users is allowed. A re-sale within the country to a third
party is only allowed when the minimum e ciency level IE2 is fullled. Every
trader, partner or customer must register the motors under their respective name.

Legend

www.bauergears.com

Green Bay, WI - USA
1-920-593-2444

EUROPE
EUROPE
Regulation
Regulation
Efficiency Class
Efficiency Class
Start Date
Start Date

(cf. IE2)

Bauer Gear Motor
Finland Oy Ab

Esslingen, Germany
+49 (711) 3518-0

Overrunning Clutches

CHINA
Regulation
GB 18613
Efficiency Class Grade 2
Start Date
June 2011

(cf. IE2)

www.bauergears.com

Geared Motors

Universal Joints, Drive Shafts,
Mill Gear Couplings

RUSSIA
Regulation
GOST R
Efficiency Class n.A.
Start Date
n.A.

USA
Regulation
NEMA-EISAct
Efficiency Class NEMA Premium (cf. IE3)
Start Date
December 2010

www.bauergears.com

Ef ency requirements
are valid for geared
motors and solo motors

requirements are valid
only for solo motors

Niagara Falls, NY - USA
1-716-298-4100

Precision Couplings
and Air Motors

Hertford, England
+44 (0) 1992 501900
Chambersburg, PA - USA
1-800-829-6637
Linear Products

Warner Linear
Linear Actuators

Belvidere, IL - USA
1-800-825-6544
For application assistance:
1-800-825-9050

St Barthelemy d’Anjou, France
+33 (0) 2 41 21 24 24

Marland Clutch
Roller Ramp and Sprag Type
Overrunning Clutches
and Backstops

31 Schoolhouse Rd.
Somerset NJ 08873-1212 - USA
+1 732 469 8770
+1 732 469 8773 (Fax)
www.bauergears.com

Exceptions to regulation (EC) no. 640/2009/EC of 22 July 2009:

Belted Drives and Sheaves

TB Wood’s

South Beloit, IL - USA
1-800-216-3515

Belted Drives

Stieber Clutch

For application assistance:
1-888-829-6637 – Press #7

Overrunning Clutches
and Holdbacks

Heidelberg, Germany
+49 (0) 6221 30 47 0

Chambersburg, PA - USA
1-888-829-6637 – Press #5

Catalog Edition 03/2012

• The environmental handling of energy and other resources is becoming more and more important.
For this reason the Energy Symposium concentrates on the following topics:
• Total Cost of Ownership (TCO) - Considering Total Costs in Drive Technology
•
and Standards - Using the possible savings through consistent implementation of the new regulations
increase by means of correct selection
• Motor Technologies • Power Electronics and the World of the Revolutionary Motor

Service

• The continually growing requirements on the food & beverage industry result in higher hygiene and process safety.
For this reason the Hygiene Symposium concentrates on the following topics:
• Hygiene requirements on production plants in the food & beverage industry
• General explanations to the new guidelines for the food & beverage industry
• Inactivation of suspended microorganisms and
on surfaces
• Why paint coatings and not always stainless steel for surfaces?

P7112BGM_0312_Umschlag_ML_A4.indd 2-5

ex

St Barthelemy d’Anjou, France
+33 (0) 2 41 21 24 24

Wichita Falls, TX - USA
1-800-964-3262
Bedford, England
+44 (0) 1234 350311

Huco Dynatork

http://forum.bauergears.com

Hygiene

A L T R A

Altra Industrial Motion

Engineered
Bearing Assemblies

Kilian Manufacturing
Engineered Bearing Assemblies

Syracuse, NY - USA
1-315-432-0700

www.bauergears.com
31 Schoolhouse Road
Somerset, NJ 08873 - USA
Phone: 732-469-8770
Fax: 732-469-8773

P-7133-BGM 03/12

5/22/12 10:28 AM