PROFILEMASTER® SPS 200 / 400 / 8000 pages
Zumboch
SWISS PRIME MEASURING SINCE 1957
Vision System for In-line Profile
Measurement of Hot Rolled Billets,
Heavy Profiles, Pipe.
PROFILEMASTER® SPS 200 / 400 / 800
Profile Measurement
Dimensional and shape tolerances for billets,
tubes and profiles are becoming increasingly
tight. Furthermore, the market demands to detect
surface faults such as convex or concave zones, the
possibility to monitor radii and angle tolerances.
Advantages of Light Section Technique
Complete profile shapes can be measured by
the high precision laser light section technique.
Dimensions with tight tolerances such as width,
thickness, diagonals etc. as well as radii and angles,
can be monitored.
Highly Accurate and Reliable System
Based on long experience with STEELMASTER
gauges and with PROFILEMASTER* systems for
precision profiles, ZUMBACH has developed the SPS
200/400/800 models based on the latest "light cut"
technology with laser contouring and CMOS matrix
cameras.
A wide product line of PROFILEMASTER* models is also
available for any kind of materials, such as plastics,
rubber etc.
The processing and operator interface is performed
by an industrial PC with a highly developed software.
The operating system is Windows XP embedded for
operation without hard disc. This makes the system
simple, reliable and crash proof.
The software features in addition to the standard
functions for profile measurement, geometry
and arithmetic also a special mode especially for
round products, offering the precise measurement
of roundness and polygonality (EPM* and FPS*
functions for 3-roll technology).
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"!i-
* Parameters for EPM = Enhanced Profile Measurement
* Parameters for FPS = Full Profile Synthesis
Average Diameter
Maximum Diameter
num Diameter
Cvality
Pu3 Cvalit:,-
Ovality Percentage
indness
Out of Roundness
Roundness Deviation
UCa [MIN CIRCUM.f
MICI [MAXINSCR]
Diameter
Area
Weight
AVG PP]
MAX [DP]
[DP]
OVAL [DP]
OVAL MAX [DP I 0]
(DVAL. WOi)l2
ECCfDPl
GAP [DP]
TOUCH [DP]
LHS [DP]
RHSPP|
~ ' 3' -IIGLE_
PROFILEMASTER* SPS 800-S8
Advantages - Main Features
• With 4 up to 8 cameras which can be equipped modularly,
any shape can be captured and measured
• Real time monitoring of complex profiles
• Special mode for roundness/polygonality of rounds
• Shape fault detection (SFD) thanks to high sampling rate
• High sampling rate of 500/second
• Compilation of a 3D model thanks to high sampling rate
• Highly accurate measurements
• Detects process problems in an early stage
• Reliable operation at harsh mill conditions
upto 1200°C(2192°F)*
• Simple cleaning, short maintenance
• Logging of all production data for QC department
• Networking capability with a higher level system
• Makes post production measurements irrelevant
* Models without heat protection and cooling devices are also
available for cold applications such as QC stations.
"