CIGWELD Catalogue0 pages

CIGWELD Catalogue
AEQPLA Rev2

28/9/11

5:34 PM

Page 5

Manual Plasma Cutting

CUTMASTER 20 mm
®

3

3

PHASE

YEAR*

Verti-Cor Flux Cored Stainless Steel Welding Wires

Verti-Cor 316LT

Cutting Capacity

20mm

Classifications:

Maximum Cut

25mm

AWS/ASME-SFA A5.22:

Severance Cut

32mm

5

Operating Data:

Max. Outlet
Pressure (kPa)

Gauge Range (kPa)
Inlet
Outlet

Inlet

1000

30,000

1,600

AS 2473 Type 10.5 (5/8" BSP RH Ext) Vertical inlet

Connections
5/8"-18 UNF RH Ext

1.2

1000

30,000

1,600

AS 2473 Type 10.5 (5/8" BSP RH Ext) Side inlet

Specifications

5/8"-18 UNF RH Ext

150

4,000

400

AS 2473 Type 20 (5/8" BSP LH Ext) Vertical inlet

5/8"-18 UNF LH Ext

Guard

150

4,000

400

AS 2473 Type 20 (5/8" BSP LH Ext) Side inlet

5/8"-18 UNF LH Ext

n introduced

t Technology
and flow

y gas

coloured
ect

s shut off in
s broken.

140 – 180

Model

Max. Outlet
Pressure (kPa)

Gauge Range (kPa)
Inlet
Outlet

310637

COMET EDGE Oxygen with GasGuard

1000

30,000

310657

COMET EDGE Oxygen with GasGuard

1000

30,000

310532

COMET EDGE Acetylene with GasGuard

150

4,000

310376

COMET EDGE Acetylene with GasGuard

150

4,000

Features
• The most advanced regulator design introduced
to the market in 20 years.
• Incorporating our Encapsulated Seat Technology
(EST) which offers precise pressure and flow
control.

15 – 20

Flat
HV Fillet
Vertical up
Overhead

400
12kVA

YEAR

AWS A5.4 E316L-17

Wire Dia
mm

1.2

Verti-Cor 3XP H4 - Seamless

Pack Type*
•
Spool
•
•
•
•
•
•

* Spool (ø300mm)

400

Pack Weight

Inlet

Operating Data:

5/8"-18 UNF RH Ext
5/8"-18 UNF LH Ext

AS 2473 Type 20 (5/8" BSP LH Ext) Side inlet

+

TYPICAL ALL WELD METAL
MECHANICAL PROPERTIES:
Using Argon +20-25% CO2:
Yield Stress
510 MPa
Tensile Strength
570 MPa
Elongation
30%
CVN,
Impact Values
105J av @ 20°C
TYPICAL ALL WELD METAL ANALYSIS:
Using Argon +20-25% CO2:
C: 0.05%
Mn: 1.25% Si: 0.43%
P: 0.009
S: 0.007

B T 49 3 T12 1 M A U H5.
ETP-GMp-W503A. CM1 H5.
E71T-12M H4.

All welding conditions recommended below are for use with semi-automatic operation,
DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20
litres/min.

Outlet

AS 2473 Type 20 (5/8" BSP LH Ext) Vertical inlet

DC

Cu

Part No

Next generation technology flux cored wire.
15kg
722885
Copper coated for smooth consistent feedability and current pick up.
Rutile, all positional capabilities producing a flat mitre fillet bead shape.
Ultra low splatter and fume levels.
H4 diffusible hydrogen class with a typical weldmetal of 2.2 mls of hydrogen/100 gms
Excellent operator appeal.
Grade 3 Shipping Society Approvals.

AS/NZS ISO 17632: (new)
AS/NZS 2203.1: (old)
AWS/ASME-SFA A5.20:

AS 4267

AS 2473 Type 10.5 (5/8" BSP RH Ext) Side inlet

5/8"-18 UNF LH Ext

Maximum Output Current

Comweld 316L GAS/TIG rod
AWS A5.9 ER316L

Packaging Data:

Minimum 2473 Type 10.5 (5/8" BSP RH Ext) Vertical inlet 5/8"-18 UNF RH Ext
1,600
AS Recommended Generator
1,600

RECOMMENDED SHIELDING GAS:
Autocraft 316LSi GMAW wire
AWS A5.9: ER316LSi

Classifications:

5

415 volt (+/- 15%), 3 Connections 50/60Hz
phase,

Part No.

22 – 27

Welding
Positions

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine
characteristics, plate thickness, run size, shielding gas and operator technique etc.

COMET EDGE SeriesSupply Voltage
Regulators

ard

Guard

Electrode
Stickout (ESO)

NOTE: Cutting capacity data based on mild steel. Please refer – 20
1.2
150 – 250
23 – 28
15
1.2
150
15 – 20
to table below for specific terminology details. – 200 23 – 28
1.2
120 – 180
22 – 27
15 – 20

Outlet

ard

Current
Voltage
Range (amps) Range (volts)

RECOMMENDED SHIELDING GAS:
Argon + 20-25% CO2 or equivalent
ISO14175:M21
Welding grade CO2
ISO14175:C1

Satincrome 316L-17 for
Flux Cored Welding WiresElectrodeMild Steel, Low Alloy Steels & Ca

12mm

Wire Dia
mm

AS 4267

TYPICAL ALL WELD METAL ANALYSIS:
Using welding grade CO2:
C: 0.03%
Mn: 1.8%
Si: 0.75%
Cr: 18.8%
Ni: 11.5%
P: 0.024%
S:0.002%
Mo: 2.4%

E316LT1-1 (CO2)
E316LT1-4 (Ar + 20-25% CO2)

All welding conditions recommended below are for use with semi-automatic operation
and DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20
litres/min.

Pierce Rating

YEAR

TYPICAL ALL WELD METAL
MECHANICAL PROPERTIES:
Using CO2 Argon + 20-25% CO2
0.2% Proof Stress 400 MPa 410 MPa
Tensile Strength 555 MPa 580 MPa
Elongation
42%
39%

• Verti-Cor stainless steel flux cored wires
• 316LT-All positional capabilities
• Vacuum sealed in aluminised plastic packs
• Formulated for CO2 or Argon +20-25% CO2 shielding gases
• High deposition rate welding of stainless steel

Genuine (True) Cut

GE Series Regulators

DC
+

Wire Dia
mm

1.2
1.6
1.2
1.6
1.2
1.6
1.2
1.6

Current
Voltage
Range (amps) Range (volts)

250 – 300
350 – 400
230 – 280
310 – 360
170 – 220
200 – 250
160 – 210
190 – 240

27 – 31
27 – 31
26 – 30
26 – 30
24 – 28
24 – 28
24 – 28
24 – 28

Electrode
Stickout (ESO)

20 – 25
25 – 30
20 – 25
25 – 30
15 – 20
15 – 20
15 – 20
15 – 20

Optimum
Amps

280
360
260
320
200
240
200
220

Volts

31
31
28
29
24
25
24
24

Welding
Positions

Flat

HV Fillet

TYPICAL DIFFUSIBLE
LEVELS TO AS3752:
2.2 mls of hydrogen /
deposited weld metal *
*for “as manufactured
Argon +20-25% CO2.

APPROVALS*:
LRS
3S, 3YS
ABS
3YSA H5
* with Argon +20-25%
combinations.

RECOMMENDED SHIE
• Argon + 20-25% CO

Packaging Data:
Wire Dia
mm

Pack Type*

Pack Weight

Part No

1.2
1.6

Spool
Spool

15kg
15kg

722919
722921

* Spool (ø300mm);

Vertical up
Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine
characteristics, plate thickness, run size, shielding gas and operator technique etc.

60 amps
Output Power
6.2KW
Duty Cycle (@ 40˚C)

• Regulators are colour coded for easy gas
identification.

60 amps @ 40%

• Easy to read gauges incorporating coloured
segments to assist with setting correct
operation pressures.

Warranty

• GasGuard™ nipple ensures total gas shut off in
the event that the inlet connection is broken.
• Built-in Gauge Guard.
• Independently certified to AS4267.

Power source - 3 years; Torch - 1 year*
Power Source Weight
19.5kg

Plan

Dimensions (Power Source)

CIGWELD . STOODY . THERMAL DYNAMICS . TWECO
385 H x 315 W x 615 L mm

The COMET EDGE Series is the latest range of CIGWELD
Professional regulators incorporating advanced design,

proven performance, and unsurpassed safety. Engineered

24

www.thermadyne.com
The new Cutmaster True 20mm manual plasma system is desig
14

www.t

excellent cutting and beveling performance on materials up to